When you buy foam blocks first, you will probably think about how to cut them properly. We have prepared a guide where every step is described for you to follow and to provide proper foam block cutting with a special tool.
Rubber foam is quite strong stuff most commonly applied for manufacturing mattresses and other furniture that is required to be durable. Cutting rubber foam properly is a difficult task, especially if you decide to do it by yourself. There are several ways of cutting foam, but you should follow several rules to provide the cutting method carefully.
Foam rubber is applied for several purposes. It is often used for cushioning in vehicle seats and furniture. This stuff is made by creating gas bubbles in a plastic mixture, with the blowing agent. Foam rubber may be in two variations: flexible, and rigid. Flexible foam produces high and low densities for the open-cell texture. Cushions, furniture, mattresses, and certain pillows are produced from this type of stuff. Rigid foams have a closed-cell texture due to gas movement blocking. This stuff is applied to freezers, refrigerators, and vehicles. Foam rubber is stuff that is required to be cut with a special tool - a foam cutter.
A foam cutter is a special tool that is used to cut foam rubber. This tool can easily cut this stuff smoothly even in hard-accessed corners. The Foam Cutter is lightweight and may be applied with one hand. Its blade provides flexible cutting operation through the foam rubber and can smoothly access sharp corners.
Step 1:
To start with, you will need to prepare tools and stuff for the proper foam rubber cutting:
Step 2:
Foam rubber is quite tricky to cut because of its mushy consistency. That is why plan out and mark each cut you want to make. You may also use a ruler to keep the straight lines.
Step 3:
Lubricate both sides of the foam cutter’s blade with a non-stick cooking spray. This action will offer the foam cutter not to overheat, thus preventing being injured or making mistakes.
Step 4:
Turn on the foam cutter and begin the cutting process of the foam rubber. The foam should be stable, be careful with your hand, and don’t get them so close to the blade. Cut the foam gradually, and move the foam cutter’s blade along the marker line on the foam block. A foam cutter is the fastest, smoothest, and cleanest way to cut the needed part of the foam. Nevertheless, be careful to prevent being injured.
Step 5:
Continue cutting the foam until the endpoint of the marked line. Note to cut square corners gradually and gently.
The method described above is the easiest guide on how to cut the foam rubber by applying the foam cutter by both DIYers and professional workers. The foam cutter is applied perfectly for both foam rubber types and provides a high-quality and smooth finish to your cutting projects. However, you should note that cutting too fast or providing too much pressure on the tool may lead to the blade jump and injuries.