Digi-Pas, 2-05801-99, DWL 5800XY Sensor Module + PC Sync PRO Software 2-Axis Inclination Sensor Module with Pc Sync PRO Software
Features:
- Dual Angle Display. Measuring resolution of 1 arcsec with Accuracy ± 1 arcsec; at 0 to ±1080 arcsec.;3 arcsecs at other angles
- Measuring Range.
- Single Axis measuring range 0 ~ ±14400arcsec
- Dual Axis measuring range 0 ~ ±3600 arcsec
- Alternate Zero Setting. Enable users to measure relative angles at a common plane with respect to a reference angle. The reference angle can be set using the alternate zero feature.
- Waterproof. The sensor module is waterproof rated and enables it to be located in a harsh working environment.
- User Self calibration. The easy self-calibration feature allows user to reset the digital level back to factory preset accuracy.
- USB link to PC. USB connection for remote acquisition, monitoring, data logging and analysis on the computer.
- Pc Sync Software - Basic Edition. Enable basic features of remote data acquisition on Angular Measurements.
Applications:
- Precision leveling and angle measurement/alignment tasks essentially involve surface planes that demand for 2-dimensional solution rather than those outdated single-axis 'bubble' vial method that indicates 'spirit bubble' leveling status 'one axis at a time' in-between graduation lines.
- Digi-Pas® 2-axis precision digital level simultaneous displays of two-dimensional plane angles, effectively simplifying and resolving the hurdles of taking angles 'one axis at a time' iteration (tedious and time-consuming tasks of trial-and-error) experienced when using spirit 'bubble' or multiple single-axis digital levels to conduct surface plane leveling, tilt angle measurement, straightness, and surface flatness profiling, as well as precision 2D alignment tasks.
- It is installed in the Precision coordinate Measurement Machine (CMM) for Levelling, vibration real-time monitoring and ensuring the machine's Positional Stability (vibration) to achieve High-Quality Sharp Image capturing and thus optimize cMM measuring accuracy performance.
- Digi-Pas® DWL-5800XY is used for leveling, providing a highly precise reference 'zero degrees" angle, straightness, parallelism, and surface flatness measurements, particularly used in research laboratory precision instruments and metrology equipment.
- It is used in the manufacturing of large format industrial and commercial printer rollers for parallelism, including also installation, set up, and preventive maintenance of such precision large printers in achieving high fidelity color, quality image performance, and reducing waste.
- It is used in both static leveling and dynamic vibration measurement for achieving high stability and high-quality image outcomes on computerized axial Tomography Scan (CT Scan) and Magnetic resonance imaging (MRI) equipment.
- It is used for setting alignment-sensitive precision machines, equipment, and fixtures. Sensor modules can be placed in proximity or remote location while angular and vibration data can be read, monitored, logged, and stored for further analysis.
Application Diagram:
Planar and Wide Angle Range Measurement
Precision leveling, tilt angles, surface flatness, and straightness measurements essentially involve simultaneous 2-dimensional planes rather than conventionally known as two-orthogonal independent single-axis. Digi-Pas® 2-axis intelligent inclination modules having high precision and wide measurement range are capable of providing real-time leveling, angular and vibration readings that empower application engineers and scientists to continuously measure, monitor, and record machine/equipment/structure angular positional status precisely and speedily.
These small footprint, 2-axis, and high shock-resistant industrial-grade MEMS-driven inclination sensor modules effectively eliminate limitations associated with using multiple single-axis sensors or bulky pendulum/optical/servo-based sensors to achieve precise 2D leveling and planar angular measurements. MEMS sensors contents no moving parts, and essentially require little/no maintenance when compared to pendulum-based sensors.
3D Surface Geometry Profile Measurement
Since this sensor module has a very high resolution, it enables the user to perform surface flatness geometry measurement in the 3-Dimensional visual graph when surface data collected is plotted to form a 3D profile.
Vibration Measurement
Precision machines/equipment performances are sensitive to their own frame/structure vibration. Unleveled machine footings are one definitive source enabling additional vibrations during the machine is in running mode. For example, (i) blur images in image/optical capturing machines (such as cMM, CT Scan and MRI) deteriorate measurement accuracy, (ii) Vibration causes CNC machines to reduce production output yield. A typical machine's structural/frame vibrations are low frequencies. It is therefore vital to measure the machine's vibration frequency and magnitude during machine running to manage its accuracy performances. Pc Sync PRO software can capture vibration patterns from the Sensor module and real-time display on the Pc screen in graphical format. Users may choose to save vibration data in an Excel file for further analysis.
Programmable and User-Definable System
Digi-Pas® 2-axis inclination sensor module system (Sensor Module + control Box + Pc Sync Pro Software) is designed as a development kit for application engineers who explore integrating sensor modules into precision machine/equipment/structure enabling them to instantly access angular positional readings and store data in Excel format, without the need for tedious and time-consuming programming. The angular measurement system enables user-defined settings to activate/control any external connected peripheral devices at ease.
Alternatively, highly experienced engineers/experts in sensors applications may use their own Low-level Programming codes to directly extract measurement readings from sensor module(s) without the need for using a control box and Pc Sync Software (i.e. Development Kits). Users can download Digi-Pas Dynamic-Link Library to integrate with their own higher-level programming codes to access sensors via control Box. Once familiarized with the system, users may proceed to remove the development kit leaving the sensor(s) directly connected to the user's application codings and the user's own hardware system.
Accreditation
DWL-5000XY Series Inclination Sensor Modules accuracy is verified by accredited 3rd party independent calibration and test bodies and National Metrology centre traceable to SI standard and NIST, JIS, UKAS and DIN under CIPM MRA.
